A new type
of machine for cutting bars into single billets has been designed.
The
equipment was named COLD SHEARING MACHINE.
The machine
is designed for separating round-section bars into single cut-to-length
billets.
This
machine is to be used for mass production.
The machine
is a competition for band saws and billet cutting presses.
The COLD
SHEARING MACHINE has the following advantages over band saws:
- higher
production output. For example, billets with the diameter of up to 40 mm can be
manufactured at 1 billet per 1 second rate.
No cutting waste.
The COLD
SHEARING MACHINE has the following advantages over press cutting process:
- Higher
perpendicularity degree of the billet’s end face about the axis.
- No burrs.
The machine
has two forming rollers and two pressure rollers.
The
operating principle of the machine consists in rolling of a groove with
formation of critical section. Then a lot of cyclic load is applied to the
critical section, causing bending moment leading to destruction of the material
along the critical section.
The COLD
SHEARING MACHINE is industrially used for billets ? 34 x 187. Material – steel
20.