BASIC DELIVERY SET

1. Cross wedge rolling machine
2. Mechanism for feeding billets into the machine
3. Mechanism for unloading the billets, rejected by the temperature
4. Mechanism for unloading the inductor
5. Tray for billets
6. Operating platform with a ladder
7. Loading tray
8. Mechanism for feeding billets into the inductor
9. Induction heater cabinet
10. Inductor
11. Pyrometer
12. Mechanism for unloading the wedge machine
13. Frequency converter
14. Hydraulic drive
15. Pneumatic drive
16. Electric equipment cabinet
17. Electric power equipment cabinet
18. Control board of the machine
19. Adjusting control board
20. Cooling system
21. Desk for wedge dies mounting
22. Wedge dies set
23. Conveyor for unloading rolled parts
24. Conveyor for unloading butt-ends
25. Conveyor for billets rejected by the temperature

DELIVERY SET INCLUDES

• Operations manual
• Wedge die drawings
• Inductor drawings
• Set of spare parts

ITEM DIMENSIONS

• Diameter 65-150 mm
• Length up to 600 mm in case the butt-ends processing is required
• Length up to 800 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS

• Operation mode is automatic, according to programmed requirements
• Maximum output rate – 180 parts/hour (it is possible to regulate output rate)
• Installed power of the machine is 360 kW
• Induction heater maximum power – 800 kW
• Average lifetime of the wedge die – 300000 parts
• Readjustment time of the machine for another part rolling – 1,5 hour
• The billets are heated automatically in specified temperature interval
• Compressed air pressure – 0,4-0,5 MPa
• Compressed air consumption – 4 m³/min
• Cooling water pressure – 0,2-0,3 MPa
• Cooling water rate – 80 m³/hour
• Weight – 98 tons
• Floor space covered – 122 m², is based on 500 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH

• Software control system on the base of “OMRON”, “Siemens” processors and others
• Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,05 mm
• Lubrication system of the machine slides
• Machine bed opening system (manual and automatic)
• Butt-ends removing system
• Scale-handling system
• Protection system preventing billets welding in the inductor
• Billets heating temperature control system
• Billets separating system according to the temperature
• System protecting induction coil from overheating

ADDITIONS TO BASIC DELIVERY SET

• Dies for cross wedge rolling
• Inductors
• Device for transporting rolled parts
• Smooth feeding system of the billets into the inductor
• Manual for planning and practical realization of the manufacturing process of the cross wedge rolling

SERVICE

• Machine installation and adjustment at the customer’s premises
• Personnel training at equipment operation
• Wedge dies designing and adjustment methods training