BASIC DELIVERY SET

1. Cross wedge rolling machine
2. Mechanism for feeding billets into the machine
3. Mechanism for feeding billets into the inductor
4. Chain conveyor
5. Plate feeding device
6. Induction heater cabinet
7. Inductor
8. Frequency converter
9. Electric equipment cabinet
10. Control board
11. Hydraulic drive
12. Desk for wedge dies mounting
13. Wedge dies set
14. Pyrometer
15. Cooling system
16. Pneumatic drive
17. Mechanism for unloading rolled parts

DELIVERY SET INCLUDES

• Operations manual
• Wedge die drawings
• Inductor drawings
• Set of spare parts
• ITEM DIMENSIONS
• Diameter 32-60 mm
• Length up to 320 mm in case the butt-ends processing is required
• Length up to 450 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS

• Operation mode is automatic, according to programmed requirements
• Maximum output rate – 514 parts/hour (it is possible to regulate output rate)
• Installed power of the machine is 115 kW
• Induction heater maximum power – 500 kW
• Average lifetime of the wedge die – 300000 parts
• Readjustment time of the machine for another part rolling – 1 hour
• The billets are heated automatically in specified temperature interval
• Compressed air pressure – 0,4-0,5 MPa
• Compressed air consumption – 3,6 m³/min
• Cooling water pressure – 0,3-0,4 MPa
• Cooling water rate – 12 m³/hour
• Weight – 12 tons
• Floor space covered – 30,5 m², is based on 300 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH

• Software control system on the base of “OMRON”, “Siemens” processors and others
• Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,03 mm
• Gas-film lubrication system of the machine slides
• Machine bed opening system (manual and automatic)
• Butt-ends removing system
• Scale-handling system
• Protection system preventing billets welding in the inductor
• Billets heating temperature control system
• Billets separating system according to the temperature
• System protecting induction coil from overheating

ADDITIONS TO BASIC DELIVERY SET

• Dies for cross wedge rolling
• Inductors
• Ceramic inserts for inductors
• Telpher for wedge die mounting
• Device for transporting rolled parts
• Smooth feeding system of the billets into the inductor
• Tipping device for workshop containers
• Manual for planning and practical realization of the manufacturing process of the cross wedge rolling

SERVICE

• Machine installation and adjustment at the customer’s premises
• Personnel training at equipment operation
• Wedge dies designing and adjustment methods training