Basic delivery set:

1. Cross wedge rolling machine
2. Mechanism for feeding billets into the machine
3. Pneumatic drive
4. Hydraulic drive
5. Electric equipment cabinet
6. Control board
7. Wedge dies set

Delivery set includes:

• Operations manual
• Wedge die drawings
• Set of spare parts

ITEM DIMENSIONS

• Diameter 12-35 mm
• Length up to 150 mm in case the butt-ends processing is required
• Length up to 300 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS

• Operation mode is automatic, according to programmed requirements
• Maximum output rate – 600 parts/hour (it is possible to regulate output rate)
• Machine install rating 25 kW
• Average lifetime of wedge die – 300000 parts
• Readjustment time of the machine for another part rolling – 1 hour
• Compressed air pressure – 0,4-0,5 MPa
• Compressed air consumption – 0,8 m³/min
• Cooling water pressure – 0,3-0,4 MPa
• Cooling water rate – 2 m³/hour
• Weight – 5,5 tons
• Floor space covered – 15,6 m², is based on 300 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH

• Software control system on the base of “OMRON”, “Siemens” processors and others
• Control system of diametral dimensions of the parts, in continuous mode of the wedge machine, with accuracy of adjustment – 0,02 mm
• Gas-film lubrication system of the machine slides
• Machine bed opening system (manual and automatic)
• Butt-ends removing system
• Scale-handling system

ADDITIONS TO BASIC DELIVERY SET

• Dies for cross wedge rolling
• Device for transporting rolled parts
• Manual for planning and practical realization of the manufacturing process of the cross wedge rolling

SERVICE

• Machine installation and adjustment at the customer’s facility
• Personnel training at equipment operation
• Wedge dies designing and adjustment methods training